Regular and proper maintenance is essential to ensure the long - term efficiency, reliability, and lifespan of the Lifeierte Coalescence Dehydration Oil Purifier. Here are the key aspects of its maintenance.
Visual Check: Conduct a daily visual inspection of the purifier. Examine the exterior for any signs of leaks, dents, or scratches. Check the integrity of all pipe connections, fittings, and valves. Look for any loose bolts or nuts that could affect the structural integrity of the equipment.
Filter Element Inspection: Periodically inspect the filter elements. Depending on the operating conditions and the type of oil being purified, this could be done weekly or monthly. Check for clogging of the filter media. If the pressure drop across the filter exceeds the recommended limit, it indicates that the filter may be clogged and needs cleaning or replacement. Observe the condition of the filter media for any signs of damage or wear.
Monitoring Instrument Calibration: Check the accuracy of the monitoring instruments, such as pressure gauges, flow meters, and water - content detectors, at regular intervals. Calibrate them if necessary to ensure reliable measurement data. Incorrect readings from these instruments can lead to improper operation of the purifier and suboptimal purification results.
Replacement Frequency: The frequency of filter element replacement depends on several factors, including the level of contamination in the incoming oil, the operating hours of the purifier, and the filtration efficiency requirements. As a general guideline, in a moderately contaminated environment, the coalescence filter element may need to be replaced every 3 - 6 months, while the fine - filtration filter element could be replaced every 6 - 12 months.
Replacement Procedure: When replacing the filter elements, first shut down the purifier and relieve any pressure in the system. Open the filter housing carefully, following the manufacturer's instructions. Remove the old filter elements and dispose of them properly. Install the new filter elements, ensuring they are seated correctly and sealed tightly. After installation, restart the purifier and monitor the pressure drop across the new filters to ensure proper operation.
Interior Cleaning: Over time, sediment and sludge may accumulate inside the purifier. Periodically clean the interior of the purifier, especially the separation chambers and the areas around the filter elements. Use a suitable cleaning agent that is compatible with the materials of the purifier and the oil being purified. After cleaning, rinse thoroughly with clean water and dry the equipment completely before restarting.
External Cleaning: Keep the exterior of the purifier clean to prevent dust and dirt from entering the system. Wipe the surface with a damp cloth regularly. In industrial environments where there is a lot of airborne particulate matter, more frequent cleaning may be required.
If the purifier has moving parts such as pumps or valves, ensure they are properly lubricated. Follow the manufacturer's recommendations for the type of lubricant and the frequency of lubrication. Lack of proper lubrication can lead to increased friction, wear, and tear, and ultimately affect the performance and lifespan of these components.
Oil Flow Check: Regularly verify the oil flow through the purifier. Ensure that the flow rate is within the designed range. A significant deviation in the flow rate could indicate a problem with the pump, pipes, or other components. If the flow rate is too low, it may result in inadequate purification; if it's too high, it could cause excessive pressure drop and damage to the filter elements.
Water Removal Efficiency Check: Periodically test the water removal efficiency of the purifier. Take samples of the incoming and purified oil and measure the water content using appropriate testing methods. If the water removal efficiency drops below the acceptable level, it could be due to a problem with the coalescence or separation components. Investigate and address the issue promptly.
Short - Term Storage: If the purifier is going to be out of use for a short period (less than a month), drain any remaining oil from the system and store it in a clean, sealed container. Keep the purifier in a dry and protected location. Before restarting, check for any signs of moisture or rust and perform a brief inspection.
Long - Term Storage: For long - term storage (more than a month), in addition to draining the oil, disassemble the filter elements and store them separately in a clean, dry place. Coat any metal parts that are prone to rust with a suitable anti - rust agent. Cover the purifier to protect it from dust and other contaminants. When bringing it back into service, perform a comprehensive inspection and reinstall the filter elements.
By following these maintenance procedures, operators can ensure that the Lifeierte Coalescence Dehydration Oil Purifier continues to function optimally, providing clean and high - quality oil for various industrial applications.
