Lifeierte's Coalescence Dehydration Oil Purifier is a high - performance product, and its manufacturing process involves multiple precise steps to ensure quality and functionality.
The first crucial step is sourcing high - quality raw materials. For the main body of the purifier, corrosion - resistant and high - strength metals, such as stainless steel, are carefully selected. The filter media, which play a key role in the purification process, are sourced from reliable suppliers. These filter media should have excellent coalescence and filtration properties, such as high - efficiency water - droplet coalescence ability and precise particle - trapping capabilities. Additionally, components like pumps, valves, and monitoring instruments are procured from well - known manufacturers to ensure their reliability and performance.
Cutting and Shaping: The selected metal plates for the purifier's body are cut into appropriate sizes and shapes according to the detailed engineering drawings. Advanced cutting technologies, such as laser cutting or plasma cutting, are used to ensure high - precision cuts. After cutting, the metal parts are bent and shaped using presses to form the cylindrical or other required structures of the purifier's main body.
Welding: The shaped metal parts are then welded together. Welding is carried out by experienced welders using techniques like TIG (Tungsten Inert Gas) welding or MIG (Metal Inert Gas) welding. Strict quality control measures are implemented during welding to ensure strong and leak - proof joints. Non - destructive testing methods, such as X - ray inspection or ultrasonic testing, are often used to check the quality of the welds.
Media Preparation: The filter media are processed to the required specifications. For coalescence filter media, they may be treated to enhance their wettability and surface properties to promote the coalescence of water droplets. Different layers of filter media with specific pore sizes are selected and arranged according to the design requirements.
Assembly: The processed filter media are assembled into filter elements. Specialized equipment is used to ensure that the filter media are properly fixed and sealed within the element housing. The end - caps of the filter elements are carefully attached to prevent any leakage of oil during operation.
Pumps and valves are inspected and, if necessary, adjusted to meet the performance requirements of the purifier. Monitoring instruments are calibrated to ensure accurate measurement of parameters such as oil pressure, flow rate, and water content during the purifier's operation.
Mounting Components: The fabricated body of the purifier is placed on a stable assembly platform. The pre - fabricated filter elements, pumps, valves, and other components are then carefully mounted onto the body according to the assembly drawings. Precise alignment and proper fastening are essential to ensure smooth operation. For example, the pumps are connected to the oil - flow channels with appropriate seals to prevent oil leakage, and the filter elements are installed in their designated positions to ensure the correct flow path of the oil.
Piping and Wiring: Pipes are installed to connect different components, forming a complete oil - flow circuit. High - quality pipes and fittings are used, and all pipe connections are sealed tightly. At the same time, electrical wiring is carried out for the power supply of the pumps and the operation of monitoring instruments. Electrical safety standards are strictly followed during the wiring process.
Leak - Test: After assembly, a leak - test is conducted on the entire purifier. The purifier is filled with a test fluid (usually a substitute for oil), and pressure is applied. Specialized equipment is used to detect any potential leaks at joints, connections, or component interfaces. If any leaks are detected, they are immediately repaired, and the leak - test is repeated until the purifier passes the test.
Performance Testing: The purifier is then subjected to performance testing using actual contaminated oil samples. Parameters such as water - removal efficiency, particulate - filtration efficiency, pressure drop across the filters, and flow rate are measured. The test results are compared with the design specifications. If the performance does not meet the requirements, adjustments are made, such as replacing filter elements or adjusting the operation parameters of the pumps and valves.
Quality Inspection: A comprehensive quality inspection is carried out on the purifier. This includes visual inspection of the exterior for any damage or defects, verification of the correct installation of all components, and confirmation of the accuracy of monitoring instruments. Only when the purifier passes all these tests and inspections is it considered ready for packaging and delivery.
The qualified purifier is carefully packaged to protect it during transportation. Protective materials such as foam pads and wooden cases are used. Appropriate labels and documentation, including operation manuals, quality certificates, and maintenance instructions, are attached to the packaged purifier. It is then shipped to customers according to the agreed - upon delivery method, ensuring that it reaches the destination in good condition.
In conclusion, the manufacturing process of Lifeierte's Coalescence Dehydration Oil Purifier is a complex and highly - controlled procedure that combines precision engineering, strict quality control, and careful assembly to produce a reliable and efficient oil - purification product.
